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Flexible bending cells linked up with combined systems for sheet metal punching&cutting A new high-tech solution for sheet metal fabrication production flow optimization, the innovation from Salvagnini goes beyond the classical organization of production and reaches new horizons due to the combination of press brake and panel bending machine that is thoroughly controlled by proprietary CNC software OPS-Flexcell. Bending cell is linked up with automated punching&cutting system Salvagnini S4Xe. Автоматизированные системы пробивки и отрезки SALVAGNINI S4XE. Automated manufacturing line S4Xe + P4Xe The modern automated manufacturing solution reaches highest levels of automation. S4Xe + P4Xe is a punching&cutting center that is integrated with an automated panel bender.

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The manufacturing line can be adjoined by a press brake with robot. For this manufacturing solution, sheets of metal are fed from a tray store while working in automatic mode. This is also possible to store already cut parts aside or place them in a pre-feeding intermediate store next to the bending area. The actual manufacturing of products is carried out fully in automatic mode. Автоматические производственные линии SALVAGNINI. Automated line S4Xe + P4Xe + MD tray store This line is virtually a fully automated manufacturing solution. It consists of integrated punching&cutting center, panel bender, and MD tower sheet store.

If necessary, the manufacturing line can be linked up with press brake with robot. Thanks to the tower sheet store, it has become possible to feed sheets of different thicknesses and sizes fully automatically at the beginning of the line. This is also possible to store already cut parts aside or place them in a pre-feeding intermediate store next to the bending area.

The actual manufacturing of products is carried out fully in automatic mode. Автоматические производственные линии SALVAGNINI. Automated manufacturing systems (job shops) Fully automated manufacturing solutions combine punching&cutting center(-s) with automatic panel bender(-s) and automatic MV tray stores. Non-linear systems can be added by high dynamics fiber laser and press brakes if necessary. This solution provides programmable automatic logistics of the production flow, feeding of raw materials and sheet metal blanks, and the transfer of cut parts by using automated warehouses as buffer stores and feeders. These are flexible manufacturing units, work of which can be combined linking up various machine tools and organizing automatic sheet metal blank transfer between them depending on the requirements of the manufacturing process. Автоматические мини-заводы SALVAGNINI AJS.

Multipress Head The construction of multi-press head punching tool is patented by Salvagnini and consists of a die structure within which up to 96 active tools can be employed working in independent or combined modes. This specific working principle of multi-press head function makes Salvagnini systems unbeatable in terms of both cycle time and tool life. The abovementioned solution is used in, and also in all Salvagnini manufacturing lines that include this equipment. Установки пробивки и лазерного раскроя SALVAGNINI SL4. Integrated shear The integrated shear is an adjoined part of a single structure, which enables it to cut the uploaded sheet into parts of any size as necessary, without holding scrap from punching/shearing area or from the places where the sheet has been held by the blankholders. Salvagnini Punch&Cut function recognizes the punchings belonging to each individual part and accordingly groups them together and processes them separately. This increases the accuracy and repeatability and also ensures further optimization of the production stream especially for kit production or multiple part production.

The abovementioned solution is used in, and also in all Salvagnini manufacturing lines that include this equipment. Автоматизированные системы пробивки и отрезки SALVAGNINI S4XE. Airplane structure The patented airplane structure of the load-bearing beam developed by Salvagnini ensures not just extremely rigid construction but also guarantees quick and precise positioning and easy access to the entire work area. Elimination of the optical path helps avoiding many design restrictions and significantly reducing the inertia of the system by making the structure lighter and improving compactness of the kinematic chain. The abovementioned solution is used in, and also in all Salvagnini manufacturing lines that include this equipment. Установки лазерной резки металла. Universal bending unit The functional heart of Salvagnini panel bending machine is the unique press that is composed of a solid structure on which the upper blankholder tool is installed; the bending unit, or bladeholder, that has a C-shaped structure, and the counterblade, which works with the blankholder to firmly grip the blank while the blades are bending it.

Due to the universal bending unit, Salvagnini panel benders perform the required number of bends, upwards or downwards, in a quick succession and with no time for retooling required. The abovementioned solution is used in and also in all Salvagnini manufacturing lines that include this equipment. Автоматические панелегибы. Flying pincer carriage and blank centering that is performed only once The blank is centered only once at the beginning of the machining cycle.

Feeding and the centering cycle take place in masked time, thanks to the flying pincer carriage which, once it has positioned the blank, returns to its rest position while the centering cycle takes place. Since the centering system references the shape of the blank, finished panels are always dimensionally perfect because any deviation from specifications is absorbed by the first bend. The abovementioned solution is used in and also in all Salvagnini manufacturing lines that include this equipment.

Автоматические панелегибы. Manipulator of superior precision and versatility Blanks are handled, gripped and rotated by the manipulator, clamp and rotator respectively. The sheet movement throughout the entire processing cycle is both fast and totally automatic.

The continuous rotator guarantees 0.01° angular resolution for higher production flexibility that enables manufacturing of even multi-faceted panels. The abovementioned solution is used in and also in all Salvagnini manufacturing lines that include this equipment.

Автоматические панелегибы. The 6-th sense of a panel bender, or MAC 2.0 technology A machine equipped with MAC 2.0 technology gathers information about the parameters of processed material during the cycle due to smart encoder system that detects the ultimate strength and corrects the bending moves. MAC 2.0 – this is a proprietary technology developed by Salvagnini based on vast experience that company has in the field of sheet metal bending; the technology calculates the elastic return and immediately adjusts the programmable bending parameters, ensuring eliminated waste, high product quality and repeatability of bending operations. The abovementioned solution is used in and also in all Salvagnini manufacturing lines that include this equipment. Автоматические панелегибы. Manufacturing of ready-for-assembly kits thanks to versatile solutions, zero retooling time and work without the staff intervention This approach to the organization of the production process makes it possible to increase the range of products dramatically, reduce the cost of purchased raw materials, and optimize sales working on J-I-T – “just-in-time' – principle without any loss in speed of the manufacturing cycle. Гибкие гибочные ячейки SALVAGNINI FLEXCELL Manufacturer of the equipment – leader in its field.

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